5 minute read
How our porcelain tiles are manufactured
At Wallcano Tiles, we take a pride for colossal satisfaction in making first rated porcelain tiles that integrate aesthetic enchantment with durability & designs. Our manufacturing system, performed at tiles hub Morbi, Gujarat. India is a mix of traditional craftsmanship and present day era. This article affords an in-depth study how our porcelain tiles are made, from raw materials to the completed tiles that delivered global.
Sourcing Raw Materials
Our journey begins with sourcing the best virgin materials. In Morbi, we use premium high quality clay, feldspar, and silica, which might be essential to producing durable and visually attractive tiles. These materials are carefully decided on to make sure that our tiles have the favored homes of electricity, flexibility, and resistance to wear and tear. We paintings with depended on suppliers to ensure the consistency and purity of our raw materials.
Mixing and Grinding
Once the fresh materials are sourced, they go through a meticulous procedure of mixing and grinding. In our latest facility, the clay, feldspar, and silica are combined in unique proportions. This aggregate is then ground right into a best powder using advanced milling system. The grinding procedure ensures that the ingredients are thoroughly combined, that is critical for attaining the uniformity and consistency of the tiles.
Forming the Tiles
The next step in our production manner is shaping the tiles. The powdered aggregate is blended with water to create a malleable paste. This paste is then shaped into tiles using hydraulic presses. Our presses are capable of producing tiles of numerous sizes and thicknesses, allowing us to provide a various variety of merchandise to satisfy unique consumer wishes.
Drying
After forming, the tiles are cautiously dried to cast off excess moisture. This step is critical to save you any deformation or cracking for the duration of the firing method. The tiles are placed in big drying chambers wherein maintain controlled temperatures and humidity tiers. This system ensures that the tiles are properly dried, placing the degree for the next segment.
Firing
Firing is one of the most crucial levels in the manufacturing of porcelain tiles. The dried tiles are loaded into kilns and subjected to excessive temperatures, generally ranging between 1200°C and 1400°C. This excessive-temperature firing manner enables to vitrify the tiles, making them dense, durable, and proof against water and stains. Our kilns are prepared with superior temperature manage structures to make certain consistent excellent and performance.
Glazing
Once the tiles are fired and cooled, they’re geared up for glazing. The glazing manner includes applying a layer of glaze to the floor of the tiles. This glaze not only complements the arrival of the tiles but additionally provides a layer of protection. We offer plenty of glazes, inclusive of sleek, matte, and textured finishes, permitting our clients to pick out tiles that high-quality fit their layout possibilities.
Quality Control
Quality manage is an necessary a part of our manufacturing method. Each batch of tiles undergoes rigorous checking out to ensure that they meet our exact requirements. We compare factors including coloration consistency, size accuracy, and surface finish. Our pleasant control crew makes use of superior inspection techniques to discover any defects or irregularities, making sure that handiest the pleasant merchandise reach our clients.
Packaging and Shipping
Once the tiles went our quality manipulate exams, they’re carefully packaged to prevent damage all through transportation. Our packaging system involves using durable substances and protecting measures to ensure that the tiles arrive at their destination in original condition.
Sustainability and Innovation
At Wallcano Tiles, we are committed to sustainability and continuous development. We have implemented numerous measures to decrease our environmental effect, together with electricity-efficient production processes and waste discount practices. Our group is constantly exploring new technology and materials to decorate the performance and sustainability of our merchandise.
At the End: How our porcelain tiles are manufactured
From the careful choice of raw substances to the very last great manipulate exams, every step in our production process is designed to supply tiles of brilliant great. Our facility in Morbi, India, is equipped with the latest technology and staffed via skilled experts dedicated to excellence. At Wallcano Tiles, we accept as true with that our dedication to high-quality and innovation sets us apart and enables us to offer merchandise that beautify the beauty and functionality of areas around the sector. Stay updated with us on LinkedIn, Instagram, Facebook. For any inquiry you can drop mail us at [email protected]
